Ultra Flexible ROV Tether
Ultra Flexible ROV Tether
Custom Neutral Buoyancy ROV Cables
Ultra Flexible ROV Tether is a specialized underwater cable designed for ROV, Sonar, and underwater monitoring applications that require exceptional flexibility, neutral buoyancy, and reliable performance during continuous deployment and recovery operations.
Engineered as a Neutral Buoyancy ROV Cables, it minimizes drag in water while maintaining stable power and signal transmission. The flexible construction allows the rov cable to withstand repeated bending, towing, and movement caused by underwater currents, making it suitable for long-term operation in both seawater and freshwater environments.
Custom Cable Solutions | Flexible MOQ | Fast Lead Time |
Key Features
Floating Capability: Engineered with a specific gravity close to that of the operating medium (freshwater: 1.0 g/cm³ / seawater: 1.02–1.03 g/cm³).
Tensile Strength: Standard tensile load range of 200 kg to 500 kg, with custom options available up to 1000 kg or higher.
Signal Transmission: Features an 8-core configuration (typically 4 twisted pairs) that supports Ethernet protocols for industrial data transmission requirements.
Dynamic Flexibility: Designed with a dynamic bend radius of 5D to 8D and a flex life of 5 to 10 million cycles, making it suitable for drum winches and high-frequency bending applications.
Specifications
Construction
Conductor: Fine-stranded, extra-flexible tinned soft copper wire, Compliant with IEC60228（VDE 0295）Class 6.
Insulation: TPE, TPE, TPV, XLPE, DPEM
Core Structure: anti-twist layering, grouped gap filling, twisted pairs, and layered binding.
Shielding: A combination of tinned copper braid provides EMI/RFI shielding.
Tensile Strength Member: Central Kevlar Core, Interstitial Kevlar Fill, Kevlar Braid
Outer Sheath: PUR, PE, TPU
Electronic Data
Working Voltage: 300/300V~0.6/1KV
Test Voltage: 2000 V
Insulation Resistance: ≥20 MΩ·km (at 20°C）
Minimum Bending Radius: Dynamic: 7.5 × OD, Fixed: 4 × OD
Operating Temperature: -40°C to +105°C
Applications
Underwater Vehicles Sonar Systems Subsea Communications & Monitoring
Case Study
For extreme cold environments, customized ROV tether cables are engineered to maintain flexibility, mechanical strength, and reliable performance under low-temperature offshore and polar operating conditions.
→ Low Temperature ROV Tether Cable Solutions
Quality Testing & Control | Manufacturing Process |
Manufacturing Process
Our industrial cables are manufactured through controlled processes covering extrusion, reinforcement, assembly, and final inspection. Below are examples of key manufacturing stages that demonstrate our production capabilities and quality control processes.
→Cable Core Assembly Process →Wire Stranding Process →Kevlar braiding process
Test Equipment
Ordering Information
MOQ: 100m or project-based negotiation
Standard Lead Time: 3-6 weeks after order confirmation
Customization: Fully supported
